Static Mixers

Product Description

Static Mixers supplied by us are the best-quality devices, featured with stationary elements contained in a pipe. The technology of the mixers is widely applicable for many industries, as these enable for incessant blending of fluids i.e. solid-liquid mixing, gas stream mixing, liquid- liquid mixing, amalgamation of immiscible liquids. The energy taken by these mixers is useful for mixing is attained through the loss of pressure as fluids makes a move through static mixer.

Working Principle

When the mixing module stream flow over the element, it gets sectioned into half, and detached layers. The separation number is based on the number of elements. In case of more number of elements, more numbers of layers can be made. Products with Reynolds number of 4000 (turbulent flow), has a main mixing mechanism in which the combination of conversion and inversion takes place. Produces with Reynolds number less than 2100 (laminar flow), has mixing mechanism of flow division.

Static Mixer Sizing

The size of Static Mixer is based on the volumetric flow rate. The type of elements as well as selection of essentials number is all based on the physical properties of fluid such as shear sensitivity or viscosity.

 Application of Static Mixers:

Blending of different fluids.

Dispersion of liquids.

Dilution of liquids.

PH control.

Creating or preserving suspension.

Heat Transfer.

Mixing in thinned polymers in waste water.

Gas absorption in liquids.

Gas diffusing in liquids.

Advantages of Static Mixers:

Investment rate is low.

Low maintenance cost, zero moving part.

Low level of energy consumption.

Intense and quick reaction between the Gases and mixed liquids.

High level of blending efficiency.

Low volume of several processed products.

Operation, installation and startup of the mixers is stress-free and easy.

No requirement for Tanks and Agitators due to their inline production procedure.

Material of construction of Static Mixers:

Carbon Steel.

Alloys.

Rubber Lined/HDPE Lined

SS304/SS304L/SS316/SS316L.

UPVC.

FRP/GRP.

PP/PVC.

CPVC. 

Parts of Static Mixers:

Pipes

Internal Static Elements

Flanges

Side